Improving your Trucks Transmission and Air Filter.
Pickup truck diesel competition just keeps
getting better. Dodge has announced starting in December 03 built diesel 2004.5
Dodge 2500/3500 Ram trucks, will have an increase in horsepower to 325 and
torque at 600 lb.-ft. These HO Cummins 5.9L diesels will also be 50 state
emission certified. GM also has increased power for the first time since
birth in 2001 with the Duramax diesel. Using a variable intake turbo similar
to what Ford introduced in the 2003 in the Power Stroke diesel, the GM
Duramax increased horsepower to 310 and 590 lb.-ft of torque. It's amazing
that Dodge and GM reduced emissions while increasing power. We're use to
seeing it the other way around.
With all this power in pickup truck
heavy-duty diesels, automatic transmissions, which are the majority sold,
need to be heavy-duty also. With an automatic transmission, the torque
converter is the weakest link as is the clutch with a manual transmission.
ATS Diesel Performance of Wheat Ridge CO has auto transmission upgrades and
kits to improve the power and reliability of your transmission behind
today's powerful diesels. Clint Cannon co-owner of ATS is heavily involved
with field testing his transmission modifications. You will see his ATS
banners on many trucks racing at Bandimere Speedway as well as several truck
races and truck pulls around the country.
Click to learn more
When I was at ATS doing this
article back in October, there was a brand new 04 Dodge 3500 dually getting
a transmission performance makeover as well as Andrew Lyon's of Transwest
Truck and Trailer, brand new 04 GMC 3500 dually . Folks who
tow large trailers for a living realize the limitations factory auto
transmissions have. When I was a kid, there were very few auto's in pickup
trucks on the farm. In a soft field if you didn't have 4x4, an automatic
transmission had trouble getting started pulling a trailer. Then when
manufactures stopped using asbestos in clutch pads, we lost some trailer
capacity with manual transmissions.
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The GM Allison and the
Ford TorqShift have external auto tranny filters as well as the screen
filter shown above that all automatic transmissions have. |
Today's auto's have lockup
torque converters, which mechanically engage like a clutch and pressure
plate in a manual transmission. And the stator in the torque converters
multiplies the torque coming from your engines flywheel. All this adds up to
most trucks having a
higher tow capacity with an automatic transmission over a manual. Diesels
have close to twice the compression as a gas engine. You really notice this
when shifting a diesel with a manual transmission, you have to shift faster
or synchronize your shift with the engine rpm's.
Click to learn more
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Aftermarket pans above
like this one from PML, will give your trailer towing truck more oil
capacity and ribs to keep your tranny oil cooler. They also have a drain
plug and access for a temperature sensor. |
Below is the factory pan
on an Allison Automatic 1000. For some reason the drain plug is
recessed, how do you get the sludge at the bottom to drain out? Note the
spin on transmission filter. |
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An automatic takes the work out of driving a
diesel, and easier on the animals you might have in your trailer, along with
less effort in backing up. Ford's TorqShift and GM's Allison Automatic have
5 gears which will all lock up the torque converter, making an auto handle
similar to a manual transmission, downshifting on the fast side of our
mountains. The Dodge new 48RE 4-speed automatic transmission, introduced
last year will lock up the torque converter clutch in 2nd, 3rd and overdrive
now. One gear more than the 47RE it replaced.
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ATS Diesel Performance TripleLok™
torque converter (cutaway above) has 3 times the clutch surface in the
torque converter to keep powerful diesels from causing auto
transmissions from slipping and building up heat. The Billet cover and
lockup clutch piston doesn't warp like the factory stamped cover and
stamped piston. |
ATS makes a performance automatic
transmission kit for all three diesel brands. I was there when they were
upgrading a 04 Allison LCT-1000. Clint Cannon has developed the kit for the
Allison to run more horsepower and torque threw it without causing the fail
safe code to de-fuel your diesel engine and shut you down. Some of Clint's
modifications include, changing a spring in the valve body to keep line
pressure up, adding clutch discs in clutch packs, improved valve body,
Copilot™ for changing trim pressure, changing torque curve, and the famous TripleLok™ torque converter with billet cover and piston.
Click to learn more
All this can be controlled automatically or
choose different settings with the electronic controller (shown below), to
controlling timing and converter lockup. So now you can handle more power
from your diesel, keep your auto transmission running cooler and lasting
longer pulling the big trailers. Controlling torque converter lockup, can
give you more power by not loosing rpm between transmission shifts as well
as a cooler running transmission. Clint Cannon says his Allison upgrade is capable
of handing 600 rear wheel horsepower and 1400 lbs-ft torque.
Makes your mouth water don't it? ATS Diesel
Performance makes transmission upgrades to help your Dodge, Ford or GM
truck. They are well known for their improvements to all three but have been
a dramatic choice for to the life of Dodge automatic transmissions used to
pull heavy trailers.
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Above is inside the TripleLok™
torque converter, a billet piston won't warp from the heat and the
larger tabs keep the converter clutch from "rocking" at idle. Look at a
stock Ford auto tranny torque converter behind a diesel, and you'll see
small tabs that wear from the "rocking idle" that diesel do. The ATS TripleLok™
torque converter has 3 discs to lockup the torque converter. Stock
transmissions have one. This is the weak link in a stock automatic
transmission pulling heavy trailers. |
click on pictures to enlarge |
The complete Allison
LCT-1000 transmission upgrade from ATS has added discs in clutch packs
(above) a heavier spring for increased line pressure, along with valve
body modifications electronics and more. |
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Torque converter |
Valve body |
Line pressure springs |
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If you should ever have to
call in to ATS for support installing their upgrades, odds are you'll
get to talk to the boss, Clint Cannon, tranny guru.
More... |
Cold Air Intake Systems for your Truck or SUV.
One of the most popular aftermarket options I
hear about is permanent air filters (washable) and cold air intake systems.
It makes since to get more air to your engine for more power.
Air filters are the life of
your truck. A
diesel drinks 18,000 gallons of air with one gallon of diesel fuel. Back on
the farm we use to wash our secondary air filters for tractors about three
times before we discarded them. It makes economic since as well as landfill
conservation to use an air filter that can last 1,000,000 miles instead of
throwing away the paper filters.
aFe, last year introduced air
filters and cold air intake systems made for the dirty conditions rural
areas have, called Pro-GUARD 7. It's made from 5 layers of
progressively finer mesh medical-grade gauze and 2 layers of random-porosity
non-woven synthetic fabric. Pro-GUARD 7 is washable and gives your engine
more air for more power and better fuel economy with the best engine
protection. Truck manufactures factory stock air filters will filter 98 % of
the air but dramatically restrict air flow. But so does sticking a sock in
it. Pro-GUARD 7 will also filter 98% of the air with maximum air flow.
I appreciate a product I can
look at and see the quality difference. That was the first thing I noticed
about the aFe OEM replacement air filter, the polyurethane seal was
thicker, and softer to fit the trucks air box completely for the seal to
convert all the incoming air threw the filter.
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I went to All-State Horse Express in
Colorado Springs to install an aFe cold air intake system with the
Pro-GUARD 7 filter. These folks have a fleet of Dodge diesel trucks and
horse trailers that go cross country daily. |
All-State Horse Express puts from 100 to 150,000 miles on
each of their 8 horse aluminum trailer. So you can imagine how many miles
the trucks go. Darrel Hobbs is in charge of maintaining their trucks and
trailers. He services the trucks on the conservative side to ensure the
horses get to their destinations without a hitch.
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New aFe box with indicator |
Old air box |
New air box without filter |
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Stock air filter is flat
with a limited surface to suck air. |
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aFe round filter for the
Cold Air Intake System |
Darrel installed the aFe intake kit below to the
2002 Dodge 3500 cab and chassis to test the performance and economy of the
all new Pro-GUARD 7 air filter. I've have an update on my website to see how
it did. All-States trucks are driven by a two man team with a sleeper,
flatbed and larger fuel tank added to the Dodge 3500 duallies.
More...
Thanks to ATS Diesel Performance at
www.atsdiesel.com , All-State Horse
Express at www.horse-express.com
PML covers at www.yourcovers.com
and aFe air filters at
www.afefilters.com for their help. |