2006 Duramax 6600 Turbo diesel to Deliver Class-leading
Torque in a More Powerful and Refined Package
- Engine output for Chevy
Silverado HD and GMC Sierra HD increased to 360
horsepower and a class-leading 650 lb-ft of torque
- Significant updates
result in smoother, more refined operation, as well as
reduced emissions
- New glow-plugs reduce
start time by as much as 50 percent
PONTIAC , MICH. –
Later this year, GM Powertrain will introduce a new
6.6L Duramax 6600 turbodiesel V-8 (RPO LBZ) for the 2006
model year Chevy Silverado HD and GMC Sierra HD with
class-leading horsepower – 360 (268 kw) at 3200 rpm and
class-leading torque, at 650 lb.-ft. (881 Nm) at 1600 rpm.
In addition to the power increase in the Silverado and
Sierra, all 2006 Duramax engines have been significantly
revised to deliver lower emissions and significantly
improved quietness and smoothness in every application.
The 2006 Silverado HD and
Sierra HD with the Allison 6-speed automatic transmission
will be equipped with a significantly revised 310 horsepower
Duramax 6600 (LLY) through the third quarter of 2005. It
will be replaced in these applications in the fourth quarter
of 2005, by the higher output, 360-horsepower Duramax (LBZ).
“The introduction of the
Duramax diesel in 2001 represented a significant evolution
in North American diesel pick-up truck market and propelled
GM’s heavy duty diesel pick-up truck market share to over 25
percentage points,” said Charles Freese, GM Powertrain
executive director, diesel engineering. “The introduction of
the improved, 2006 Duramax turbo diesel once again sets a
new benchmark to which all others will be measured.”
The Duramax 6600’s horsepower
and torque increase and emissions reduction are enabled by a
strengthened iron cylinder block and a lower compression
ratio. The lower compression reduces stress on the engine by
reducing the peak cylinder firing pressure. This, in turn,
allows more fuel to be burned – more fuel means more power –
while the lower compression helps reduce NOx emissions.
Lower compression also helps reduce noise and vibration,
making the all variants of the 6600 a quieter and smoother
engine.
A revised variable-geometry
turbocharger also enhances the driving experience of the
Duramax 6600. Aerodynamic changes to the turbo’s vanes help
tailor controlled application of turbo power for seamless
and immediate response at full throttle. The turbo, which
spins at up to 120,000 rpm, is high-speed-balanced, reducing
vibration and resonance – and contributing to the engine’s
overall smoothness and refinement. The revised turbo also
helps reduce emissions, while maximum boost remains at 20
psi.
Another new feature of the
Duramax 6600’s turbo system is the capability of the
variable-geometry turbocharger to provide exhaust braking.
This function is available on some medium-duty truck models
and can replace add-on exhaust brake hardware. With the new
system, braking is controlled by a signal from the engine
controller and can be activated by the driver.
The comprehensive list of
changes and upgrades to the 2006 Duramax 6600 includes:
- Cylinder block casting
and machining changes strengthen the bottom of the
cylinder bores to support increased horsepower and
torque
- Upgraded main bearing
material increases durability
- Revised piston design
helps lower compression ratio to 16.8:1 from 17.5:1
- Piston pin bore diameter
increased for increased strength
- Connecting rod “ I ”
section is thicker for increased strength
- Cylinder heads revised
to accommodate lower compression and reduced cylinder
firing pressure
- Maximum injection
pressure increased from 23,000 psi to more than 26,000
psi
- Fuel delivered via
higher-pressure pump, fuel rails, distribution lines and
all-new, seven-hole fuel injectors
- Fuel injectors spray
directly onto glow plugs, providing faster,
better-quality starts and more complete cold-start
combustion for reduced emissions
- Improved glow plugs heat
up faster through an independent controller
- Revised
variable-geometry turbocharger is aerodynamically more
efficient to help deliver smooth and immediate response
and lower emissions
- Air induction system
re-tuned to enhance quietness
- EGR has larger cooler to
bring more exhaust into the system
- First application of
new, 32-bit E35 controller, which adjusts and
compensates for the fuel flow to bolster efficiency and
reduce emissions
The Duramax 6600 also has a
new intake air heater to reduce smoke and emissions during
cold or light-load driving. The system features a 1000-watt
grid heater located in the air intake duct, which is
triggered automatically by the engine controller. It heats
up the incoming air to speed warm-up of the engine.
In addition to 50 more
horsepower and 45 more lb-ft of torque in the Silverado and
Sierra, changes to the 2006 Duramax 6600 build on a host of
improvements introduced for ’05 – improvements that
bolstered an already strong foundation. The Duramax 6600
features a rigid cast iron cylinder block with
induction-hardened cylinder bores; four-bolt, cross-drilled
main bearing caps; forged steel, nitride-hardened
crankshaft; aluminum pistons with jet-spray oil cooling;
aluminum cylinder heads with four valves per cylinder;
integrated oil cooler and a charge-cooled turbocharging
system. Features, such as easy-access fuel filter and timing
gears, reduce maintenance time and effort.
A new, 32-bit E35 engine
controller monitors and adjusts the engine’s operation.
Designed exclusively for the Duramax diesel engine, the
controller helps the injectors precisely meter fuel to the
cylinders and can compensate for the variability of the
injectors and fuel flow. This sophisticated, more powerful
controller also can support up to five injections per
cylinder and eliminates the need for an engine-mounted drive
unit to fire the fuel injectors.
The new Duramax 6600 in the
Silverado and Sierra heavy-duty pick-ups will be available
exclusively with the new Allison 1000 6-speed automatic
transmission, featuring class-first features, like tap-shift
range selection mode.
In addition to the Chevy
Silverado HD and GMC Sierra HD, the Duramax 6600 (LLY) is
also available at varying power outputs in the Hummer H1
Alpha, Chevy Kodiak and GMC Topkick. For 2006, the Duramax
is available for the first time in GM’s full-size vans,
Chevy Express and GMC Savana, providing power and
capabilities matched with quietness and smoothness not found
in competitors’ diesel-equipped vans.
The Duramax 6600 was
introduced in 2001 and was developed in a partnership with
GM Powertrain and Isuzu Motors. Since its introduction, more
than 650,000 6.6L Duramax diesels have been built and sold.
The Duramax 6600 is assembled
at the DMAX facility in Moraine, Ohio , a joint venture
between General Motors and Isuzu created specifically to
produce diesel engines.
# # #
2006 Duramax 6600
Specifications (LLY, LBZ)
Assembly site: |
Moraine, Ohio |
Applications:
|
Chevy Silverado and
GMC Sierra 2500HD, 3500 pickups; Hummer H1, Chevy
Express and GMC Savana full-size vans; Chevy and GMC
medium-duty trucks |
Type: |
90º V-8
charge-cooled turbodiesel |
Displacement (cu in/
cc): |
403 / 6599 |
Bore x stroke (in x
mm): |
4.06 x 3.9 / 103 x
99 |
Block material: |
cast iron with
induction-hardened cylinder liners |
Cylinder head
material: |
cast aluminum
|
Intake manifold: |
cast aluminum
|
Exhaust manifolds: |
cast nodular iron
with steel pipe extension |
Compression ratio: |
16.8:1 |
Valve configuration: |
overhead valve, four
valves per cylinder |
Valve lifters: |
Mechanical roller
|
Firing order:
|
1 – 2 – 7 – 8 – 4 –
5 – 6 – 3 |
Fuel system: |
direct injection
diesel with high-pressure common rail |
Horsepower (hp / kw): |
360 / 268 @ 3200 rpm
(2500 HD and 3500 Chevrolet Silverado and GMC
Sierra) (LBZ) (Automatic transmission only)
(Available beginning 4 th quarter 2005)
310 / 231 @ 3000 rpm
(2500 HD and 3500 Chevrolet Silverado and GMC
Sierra) (LLY) (Automatic transmission only)
(Available through 3 rd quarter 2005)
300 / 224 @ 3000 rpm
2500 HD and 3500 Chevrolet Silverado and GMC Sierra
(LLY) (manual transmission), Chevrolet Kodiak and
GMC TopKick (LLY) and Hummer H1 Alpha (LLY)
250 / 186 @ 3200 rpm
(Chevrolet Express and GMC Savana) (LLY) |
Torque (lb-ft / Nm):
|
650 / 881 @ 1600 rpm
(2500 HD and 3500 Chevrolet Silverado and GMC
Sierra) (LBZ) (Automatic transmission only)
(Available beginning 4 th quarter 2005)
605 / 820 @ 1600 rpm
2500 HD and 3500 Chevrolet Silverado and GMC Sierra
(LLY) (Available through 3 rd quarter 2005),
Chevrolet Kodiak and GMC TopKick (LLY), (Automatic
transmission only)
520 / 705 @ 1600 rpm
2500 HD and 3500 Chevrolet Silverado and GMC Sierra
(LLY) (manual transmission), Chevrolet Kodiak and
GMC TopKick (manual transmission) (LLY) and Hummer
H1 Alpha (LLY).
460 / 624 @ 3200 rpm
(Chevrolet Express and GMC Savana) (LLY) |
Fuel shut off: |
3250 rpm Silverado
and Sierra (Heavy Duty), Kodiak and
TopKick (Medium Duty)
and Hummer H1 Alpha. (LLY)
3450 rpmExpress and
Savana (LLY), Silverado and Sierra HD and 3500 (LBZ)
|
Crankshaft: |
forged steel
|
Connecting rods: |
forged steel,
stress-fractured |
Additional features: |
Turbocharger with
charge cooling; exhaust braking (medium duty only);
heated air intake; GM Oil Life System |